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Water cooled digital smart laser power supply


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Water cooled digital smart laser power supply


产品型号        :        AX-LPS135A133V.20K0
产品名称        :        数字智慧直流电源系统
订单料号        :        3010 00 0002
通讯模式        :        有线双模数字智能通讯
调制模式        :        模拟调制/数字调制
(1)支持多组电源系统并机,实现功率扩展
(2)远程维护、远程诊断,一键技术支持
(3)微秒操控技术创新,实现快、准、稳
(4)二十四路NTC温度智能巡检策略控制
(5)QBH光纤输出器件接入智能检测
(6)PD漏光智能检测策略控制
(7)新型碳化硅材料,实现高效能转化
(8)输出电压反馈及自动补偿,实现智能控制
(9)上位机、下位机智能化策略联动系统控制
(10)高功率因数,提高电网利用率


This product is a DC continuous wired dual-mode communication version of digital intelligent DC power supply system, is a high-performance DC power supply independently developed by Jiangsu Esilang Electric Co., LTD., with the characteristics of simple operation, high stability, high reliability, the power system can be multiple parallel, to achieve power expansion to meet higher power requirements, but also with wired communication. Wireless communication redundancy. With our host computer software can achieve equipment control, parameter configuration, user management, data log export and other functions, is used for laser semiconductor, high-power LED lighting, power device aging, motor testing and other equipment need long-term stable DC power supply places the best choice.
Use environment
item
unit
Minimum value
Typical value
Maximum value
remark
Operating temperature
- 10
+ 25
+ 50

Storage temperature
- 40
+ 25
+ 70

Relative humidity
%
5
/
95
non-condensing
altitude
m

0
2800
When the capacity exceeds 1000 MB, the capacity should be reduced according to GB/T 3859.2. The system works properly and meets the derating requirements of GB3859.2-2013
Heat dissipation mode
/
Conduction of liquid cooling heat dissipation, specifically through the base plate at the bottom of the module (the flatness of the bottom plate is ≤0.25mm) through good thermal conductivity materials affixed to the platform with liquid cooling measures to dissipate heat, liquid flow ≥10L/min, inlet temperature ≤28℃
Operating environment
The working environment should be free from conductive explosive dust, and should be free from corrosive metals and damaging insulation gases and vapors
Electrical characteristic
3.1 Input Features
item
unit
Minimum value
Typical value
Maximum value
remark
Rated input voltage range
Vac
330
380
450
/
Ac input voltage frequency
Hz
/
50/60
/
/
Power factor
/
0.99 or higher
Rated input and load
Input current
A
/
/
38
Low voltage input, full output
Input impulse current
A
/
/
60
480V input, output rated load.
 
Ac input system
Power AC input: 380Vac
Wiring sequence: First connect the signal AC, then connect the power AC, power AC input and signal AC are connected, the power system can work
Signal AC input: 220Vac
3.2 Output Features
Serial number
item
Parameter value
unit
remark
1
Output power
20000
W
Maximum value
2
Output voltage range
123-133.
Vdc
Follow the output pump voltage changes
3
Output current
45 * 3
A
Single current maximum 45A, can be adjusted differentially, can also be adjusted synchronously, specific consult the manufacturer
4
Conversion efficiency
P 90
%
Rated input and load
5
Current ripple
4 or less
%
/
6
Output rise time
22 or less
uS
Output current from 10% to 90%@ Output voltage 140V, output rated current
3.3 Protection Features
Serial number
generic
content
Parameter value
unit
remark
1
input
Undervoltage protection
< 280
V
Under voltage protection, self-recovery after the fault is removed
2
Overvoltage protection
> 540
V
Overvoltage protection, self-recovery after the fault is removed
3
Phase loss protection
There are
When any phase protection is missing, it can recover after the fault is removed
4
Overcurrent protection
There are
AC AC input fuse protection
5
exportation
Current limiting protection
> 56
A
If the single output current exceeds this value, the output is automatically turned off and locked
6
Limited power protection
> 21000
W
When the load exceeds the limit, it enters the power limit protection and can be restored after the load is removed
7
logic
Temperature protection
24
Road,
Temperature protection point of each channel can be set
8
Water pressure protection
1
Road,
On-off detection
9
Water cooler interlock protection
1
Road,
On-off detection
10
PD light leakage protection
6
Road,
Each PD protection point can be set
11
QBH fiber output device protection
1
Road,
On-off detection
4. Monitoring and alarm functions and interfaces
4.1 Indicator Definition
Serial number
generic
item
Parameter value
Status/Description
remark
1
Pilot lamp
Power
red
Power Supply AC input NG
The color of the lamp can be customized
green
Power AC input OK
The color of the lamp can be customized
2
Pilot lamp
Active
red
The laser is not turned on, or the laser current is < 2A
The color of the lamp can be customized
green
Turn on laser and current ≥2A
The color of the lamp can be customized
3
Pilot lamp
Alarm
red
Temperature detection, PD detection, QBH detection, water pressure detection, water cooler detection of any of the above NG
See Fault Error Code Table
The color of the lamp can be customized
green
Temperature detection, PD detection, QBH detection, water pressure detection, water cooler detection are OK
yellow
The temperature reaches the alarm temperature. Procedure
4.2 Interface Definition
4.2.1 Power terminal Interface
Serial number
port
definition
Instructions
remark
1
input
L1
Ac input L1
Three-phase AC input
  
L2
Ac input L2
L3
Ac input L3
PE
Grounded PE
2
exportation
Vo1
Dc output (45A)
DC1 output
Vo2
Dc output (45A)
DC2 output
Vo3
Dc output (45A)
DC3 output
4.2.2 Expanding terminal interfaces
Serial number
Interface type
Interface definition
Foot definition
Instructions
1
Net interface
ETH
RJ45
100 megabit network port
2
2*3P
RS232
1
RS232_TX
2
RS232_TX
3 & 4
ISO_GND
3
RS485
5
RS485_A
6
RS485_B
4
2*8P
Group one temperature
1-16
T1-T8
5
2*8P
Group two temperature
1-16
T9-T16
6
2*8P
Group three temperature
1-16
T17-T24
7
2*6P
PD
1-12
PD1-PD6
8
2*3P
QBH
1 & 2
QBH on-off detection
9
Water pressure detection
3 & 4
Water pressure on-off test
10
Water cooler interlock
5 & 6
Water cooler interlock detection
11
2*2P
Manul_CTRL
1-4
External control mode detection
12
2*5P
Panel light
1 & 2 & 10
+12V
3 & 5
POWER status indication
7 & 9
ACTIVE status indication
4 & 6
ALARM status indication
13
2P
Indicator light
2
Indicates that the optical interface is positive
1
Indicates that the optical interface is negative
14
2P
DC power input
2
DC24V power supply positive
1
DC24V power supply is negative
15
3P
AC power input
3
AC power supply L
2
AC power supply N
1
AC Power PE


5. Laser power system - signal control
5.1 Modulation Mode
Serial number
Modulation mode
Instructions
Communication mode
1
Analog modulation
The analog quantity is linearly related to the output current
ETH/RS232 CLI command
2
Digital modulation
Frequency modulation range: 0.01KHZ-5KHZ
Duty cycle 50%
ETH/RS232 CLI command
5.2 Definition of peripheral sensing parameters
Serial number
category
item
quantity
unit
Reserve note
1
Temperature detection
NTC
T1-8/
T9-T16/
T17-T24
1
meter
Line length can be customized
2
PD light leakage detection
PD
PD1-PD6
0.2
meter
Line length can be customized
3
QBH detection
On-off intelligent detection
1
a
Suitable for 20 meters
4
Water pressure detection
Water pressure intelligent detection
1
a
Suitable for 20 meters
5
Water cooler inspection
Water cooling can detect
1
a
Suitable for 20 meters


5.3 Timing Control Diagram

6. Laser power supply system - electrical control 6.1 Electrical schematic diagram: When controlling the AC220V contactor coil:

Figure 1


When controlling the DC24V contactor coil:

Figure 2


6.2 Electrical symbols and parameters
Serial number
Identification symbol
item
Model/Parameter
quantity
unit
remark
1
KM1/KM2
AC220V coil control type contactor
1 Normally open contact, coil voltage 220Vac
2
a
See Figure 1 for AC220V control and Figure 2 for DC24V control
DC24V coil control type contactor
1 Normally open contact, coil voltage 24Vdc
2
PWR_Key
Permission switch
Key switch, ON/OFF
1
a
ON/OFF
3
ACT_BTN
Power-on switch
Self-resetting push-button switch
1
a
Self-resetting type
4
E-STOP
Scram button
Self-locking type
1
a
Self-locking type
7. Comprehensive performance
7.1 Reliability Parameters
Serial number
content
Index requirement
unit
Test condition
remark
1
Low temperature storage
48
Hour (s)
-40℃, no power, stable temperature for 48h, take out to normal temperature after the power check all functions should be normal.

2
High temperature storage
48
Hour (s)
+70℃, no power, stable temperature for 48h, take out to normal temperature and then power on to check that all functions should be normal.

3
Alternating humidity and heat
24
Hour (s)
Test according to GB/T2423.4-2008 conditions

7.2 Reliability Parameters
Serial number
content
Index requirement
unit
Test condition
remark
1
High and low temperature experiment
4
Hour (s)
Low temperature: -10℃, no power, after the temperature is stable, the power check all functions should be normal.
High temperature: +50℃, no power, after the temperature is stable, the power check all functions should be normal.

7.3 Life Parameters
Serial number
content
Index requirement
unit
Test condition
remark
1
MTBF
8
Ten thousand hours
Ta=25℃, rated input and rated load
Reference standard: Telcordia SR332
8.EMC and safety requirements
Serial number
category
item
Index requirement
remark
1
EMI
conduction
CLASS A 
Power system testing in accordance with EN55032 requirements
Radiation
CLASS A 
Power system testing in accordance with EN55032 requirements
EMS
ESD
Power off test, air test 10KV, contact test 8KV
Combined with IEC61000-4-2 complete test
Lightning protection
Ac input: common mode 5KA, differential mode 3KA protection, 8/20us impulse current waveform, meet the requirements of lightning protection
Do not connect the middle line (N) of the AC power cable directly to the chassis (protective ground) of the device
SURGE
Differential mode: ±2KV, common mode: ±4KV
Combined with IEC61000-4-5 with the whole machine test
2
Insulation voltage
input-output
2828Vac@1 minutes
Leakage current ≤10mA
Input to ground
2828Vac@1 minutes
Leakage current ≤10mA
Output to ground
2121Vac@1 minutes
Leakage current ≤10mA
3
Insulation resistance
Input to housing/Input to output/output to housing
P 100 m Ω
Test voltage is DC500V, normal air pressure, temperature 25℃±15℃, humidity ≤70%
4
Ground resistance
/
0.1 or less Ω
40A current for 2 minutes
9. Product specifications and pictures
9.1 Product Specifications
Length * width * height :526*337*68mm
Length (mm)
Width (mm)
Height (mm)
526
337
68
9.2 Product Pictures

10. Warranty and after-sales service 

10.1 Quality assurance The warranty period is 1 year.



11.2 Electrical schematic diagram for multi-level power supply parallel application (AC220/DC24V dual power supply) When controlling the AC220V contactor coil:

When controlling the DC24V contactor coil:

When multiple power systems are connected in parallel to achieve power expansion, it is recommended to use power system M as the control center to connect and expand power systems T and B.


11.3 Wiring and sequence diagram of multi machine power supply parallel system

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